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Boiler Drum Simulation Trainer Manufacturer,Supplier and Exporter in India

Product Code : SCL-CELE-13919

This is a comprehensive, PC-based trainer designed to simulate and study industrial boiler drum level control and shell and tube heat exchanger operations. The system uses industrial-grade instruments to exhibit realistic response times and allows students to investigate the dynamics of Type '0', '1', and '2' control systems. It is fully instrumented for both manual and software-controlled experimentation.

Key Features and Control System

Pilot Plant: Functions as a pilot plant of a boiler, including a heater for energy input and a level switch for safety cut-off.
PC Integration: A PC-based system that uses Windows-based, menu-driven software for control and data processing.
Display: Provides a visual display of the process on the monitor screen with a color MIMIC diagram and shows on-line and historical trends graphically.
Instrumentation: Features full instrumentation including temperature, level, and pressure indicators, Rota-meter for flow, and a safety Air release valve.
Safety/Training: Provided with Alarm Annunciation (4 points) and Fault Stimulation Switches (5 points) for realistic troubleshooting practice.
Construction: Compact, comprehensive sturdy design with a powder-coated structure.

System Capabilities and Studies

The trainer is designed to perform two main functional studies:

Level Studies: Measures drum level using a Level Transmitter (differential pressure method) in open or closed tank applications. Includes a Drum Level Controller (Microprocessor-based, PID/Self-Tuning).
Shell and Tube Heat Exchanger Studies: Consists of two main circuits: Hot water Circuit and Cold water Circuit. This section allows for the study of heat transfer dynamics.

Control and Measurement Specifications

The system utilizes standard industrial process control components (all 4 to 20 mA input/output unless noted):

Component Category	Device	Key Specification
Controllers	Drum Level Controller, Product Temperature Controller	Microprocessor-based, PID and Self-Tuning control.
	ON/OFF Controller, Batch Controller	Microprocessor-based, On/Off control.
Valves	Level Control Valve, Temperature Control Valve	Type: Globe, Actuator: Diaphragm, Size: 1" (inches), Range: 0-100%.
Transmitters	Pressure Transmitter	Range: 0 to 30 psig; Output: 4 to 20mA.
	Level Transmitter	Range: 0 to 1000mm.
	RTD/T/C Temperature Transmitter	Range: 0 to 100 degrees C.
Flow/Pressure	Orifice D/P Transmitter	Range: 0 to 60 LPM (Liters Per Minute).
	Vortex Flowmeter	Range: 0 to 60 LPM.
	I/P Converter/Positioner	Input: 4 to 20mA; Output: 3 to 15 PSI.
Recorders	Chart Recorder	Continuous Pen, 4 Pens, Z-fold chart.

Component Capacity (Approximate)

Process Tanks: Pre-heater (120L), Product (120L), Cold Water (120L), Boiler Drum (140L).
Process Pumps: Feedwater (60 LPM), Steam circulation (60 LPM), Product Circulation (40 LPM), Product Cooling (40 LPM).